5 Ways Plastisol Coating Is Used in the Automotive Industry

March 9, 2024

Polymer coatings have greatly improved quality and comfort in the automotive industry. Among these plastic coatings, plastisol is one of the most popular, offering cost-effective solutions for enhanced performance and consumer satisfaction.

What Is Plastisol?

With a unique combination of durability, versatility, and a soft feel, plastisol consists of a vinyl polymer (usually polyvinyl chloride, aka PVC) and plasticizers which give it that rubbery texture. It can be applied with multiple techniques, and can be tinted to match nearly any color or special effect finish.

Popular Uses of Plastisol in the Automotive Industry

Plastisol coatings can be found in numerous places in many vehicles, from the undercarriage to the passenger compartment and everywhere in-between. Some common applications include:


1. BSR Reduction

The bane of drivers and service departments alike, bump, squeak, rattle (BSR) complaints can be mitigated in many cases with a rubbery, vibration-dampening plastisol coating.


2. Electrical Insulation

With its excellent insulating capabilities, plastisol coatings can protect electrical components from unintended contact with each other. Perhaps even more beneficial, these coatings can protect people from accidental electrical contact, too.


3. Limiting Moisture, Chemical, and Corrosive Exposure

Plastisol has superior resistance to moisture and many chemicals and other environmental hazards, helping protect vulnerable metal parts from deterioration.


4. Improved Comfort

Because of its softer, easily-gripped surface, plastisol can make handles and controls easier and more comfortable to hold. Levers and steering wheels are popular targets for plastisol coatings.


5. Impact and Abrasion Reduction

Protective plastisol coatings can help prevent noise, wear, and damage from contacts between parts, making vehicles more quiet and improving longevity.


At Precision Dip Coating, our plastisol coating and molding expertise is a perfect match for the automotive industry and many others. Contact us today to learn more about our full array of polymer coating, molding, and value-added services.

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