Our specialized sterilization coatings are designed to meet the stringent demands of industries requiring utmost cleanliness and germ-free environments. Learn how our advanced solutions provide durable, effective protection against contamination, ensuring your products perform safely and efficiently in critical applications.
Nylon coated products provide a durable finish that will withstand the repetitive sterilization cycles that are so critical to operating rooms and other environments where protection from bacteria and other living organisms is needed. Surgical instrument trays, cases, and other medical equipment must be thoroughly sterilized to protect both healthcare workers and their patients from harm. Typically, this equipment is sterilized in an autoclave, with exposure for up to half an hour of pressurized steam at temperatures ranging from 121 °C to 135 °C (250 °F to 275 °F). Nylon sterilization coating is up to that challenge.
Commonly applied to equipment for the healthcare industry, sterilization coating provides a protective layer over vulnerable stainless steel or aluminum, improving their ability to perform more safely for a longer time. Nylon,
or
polyamide coatings are applied by electrostatic spray or fluidized bed techniques, in thicknesses ranging from .005 to .04 inches, and offer numerous benefits, including:
100% encapsulation of coated parts with no bare metal or hook scars
Compliance with standards and regulations for sterilization
Protection from oxidation and moisture
Chemical and corrosion resistance
Non-absorbency, making nylon an excellent choice for sterilization needs
Durability, providing superior performance over prolonged use
Excellent ability to withstand the high temperature and pressure of autoclave sterilization processes
A very thin, smooth, even surface for improved safety and effectiveness
Strength to resist impacts and abrasions
Superior adhesion between the nylon coating and the metal substrate
An environmentally friendly, sustainable, non-toxic coating
Cost-effectiveness with the ability to provide excellent performance for extended use over time
At Precision Dip Coating, our nylon sterilization coating equipment, processes, and results are industry validated, and we are proud to be among the first plastic coating companies to have achieved this level of performance. Contact us today to explore our sterilization coating services and other spray and dip coating solutions.
For more information about our manufacturing services, call us at 203-805-4564 or visit ourcontact page.
Wondering why Precision Dip Coating should be your top choice for dip coating and molding services? Here's what sets us apart:
Industry Experience
Decades of Professional Expertise
Value-Added Services & Support
Beyond Service, Added Value Support
Integrated Design & Development
Expertise From Concept To Completion
From Prototype to Production
Turning Ideas Into Reality, Refining Craftsmanship
Sterilization coating is applied with a type of synthetic polyamide (nylon).
Thin, even, smooth sterilization coatings typically range from about .005" (5 mils) to .04" (40 mils).
Nylon offers a combination of qualities that make it particularly well suited for sterilization applications, including:
As with most powder coatings, sterilization coating can be applied by electrostatic spray or through fluidized bed techniques. Choosing between these application methods depends mainly on the shape and structure of the product being coated, and desired coating thickness.
Because of the temperatures needed to cure sterilization coatings, substrates must be able to withstand that exposure. Typical substrates are made from various steel and aluminum alloys.
The medical industry uses sterilization coating most often, typically for surgical instrument cases and trays and other medical equipment which comes into direct patient contact. Truly, any industry requiring nylon's unique combination of physical, thermal, and mechanical characteristics will benefit from its many advantages.
For more information, call
203-805-4564, email
sales@precisiondipcoating.com, or complete our contact form.
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